• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:

    公开号:NL2013972A
    申请号:NL2013972
    申请日:2014-12-12
    公开日:2015-06-18
    发明作者:Thomas Mokulys；Sebastiano Mauri；Marcel Bühler；Damian Schärz；Christian Rufer
    申请人:Man Diesel & Turbo Se；
    IPC主号:
    专利说明:

    Radial compressor stage
    The invention relates to a radial compressor stage for a radial compressor according to the preamble of clause 1 and 16 respectively.
    From DE 195 02 808 C2 and from DE 10 2012 203 801 A1 the fundamental structure of a radial compressor with at least one radial compressor stage is known. Accordingly, it is disclosed in this state of the art that the or each radial compressor stage of a radial compressor comprises an impeller which rotates with respect to a stator, wherein the impeller comprises multiple impeller blades on the rotor side. Each impeller blade of an impeller accordingly comprises a flow inlet edge and a flow outlet edge, wherein between the flow inlet edge and the flow outlet edge of each impeller blade a suction side, a pressure side and an outer surface facing the stator extend, wherein the outer surface of the respective impeller blade borders on the stator and serves for the sealing with respect to the stator. Such an impeller of a radial compressor, in which the outer surfaces of the impeller blades indirectly border on the stator, does not have a cover band and is also called an open impeller.
    Under unfavourable operating conditions, the outer surfaces of the impeller blades of an impeller can run into the stator or rub against the same, as a result of which damage in the region of the outer surfaces of the impeller blades and of the stator can occur. In particular when for reducing the risk of damage on the outer surfaces of the impeller blades of an impeller facing the stator material is removed for reducing the material thickness of the impeller the sealing effect in the region of the outer surfaces of the impeller blades relative to the stator deteriorates.
    There is a need for a radial compressor stage in which the risk of damage in the region of the outer surfaces of the impeller blades is reduced, in which however a good sealing effect of the outer surfaces with respect to the stator is ensured.
    Starting out from this, the present invention is based on the object of creating a radial compressor stage for a radial compressor which fulfils the above requirements.
    According to a first aspect of the invention, this object is solved through a radial compressor stage according to clause 1. Accordingly, at least one groove is introduced into the outer surface of at least one impeller blade which is bounded both on the suction side and also on the pressure side by a longitudinal web, wherein each of the longitudinal webs forms a sealing tip of the respective impeller blade towards the stator.
    According to the invention, at least one groove is introduced into the outer surface of at least one impeller blade of an impeller, which is bounded both on the suction side of the respective impeller blade and also on the pressure side of the respective impeller blade by a longitudinal web which preferentially extends continuously between the flow inlet edge and the flow outlet edge. Each of the longitudinal webs forms a sealing tip of the respective impeller blade towards the stator of the radial compressor stage. By way of this, an improved sealing effect in the region of the outer surfaces of the impeller blades of a radial compressor impeller relative to the stator can be ensured on the one hand, while there is a reduced risk of damage during the rubbing or running-in of the outer surfaces of the impeller blades into the stator on the other hand. Both in the region of the pressure side and also in the region of the suction side of each impeller blade an optimal aerodynamic contour is provided by the respective longitudinal web so that the radial compressor stage has a high efficiency.
    According to an advantageous further development, a single groove is introduced into the outer surface of the respective impeller blade which extends between the flow inlet edge and the flow outlet edge. Preferentially, the respective groove is closed adjacent to the flow inlet edge and open adjacent to the flow outlet edge. According to an alternative advantageous further development, the respective groove is open in each case adjacent to the flow inlet edge and adjacent to the flow outlet edge.
    In particular when the respective groove is formed open adjacent to the flow inlet edge through a recess in one of the webs, the same can be produced more easily through milling than in the case in which the grooves are embodied closed adjacent to the flow inlet edge of the respective impeller blade.
    According to an alternative advantageous further development, multiple grooves are introduced into the outer surface of the respective impeller blade which are positioned one behind the other between the flow inlet edge and the flow outlet edge and are separated from one another by at least one transverse web. Preferentially, a front groove is closed at the front adjacent to the flow inlet edge and closed at the back, wherein a rear groove is closed at the back adjacent to the flow outlet edge and closes at the front.
    Preferentially, the groove introduced into the outer surface of the respective impeller blade has a V-shaped cross section and a U-shaped or rounded-off groove base. This contouring is advantageous on the one hand for ensuring a good sealing effect and on the other hand for ensuring a good rubbing behaviour and the mechanical integrity of the impeller blade.
    According to a further advantageous further development, the grooves of all impeller blades of the respective impeller have identical groove depths. According to an advantageous further development, a groove of at least one impeller blade of the respective impeller has a groove depth that is different with respect to the grooves of the other impeller blades of the respective impeller. By way of different groove depths of the grooves of a radial compressor impeller, natural frequencies of the impeller blades can be adjusted in order to ensure optimal operating behaviour of the radial compressor. Furthermore, different groove depths of adjacent impeller blades can be utilised for balancing the radial compressor impeller.
    According to a second aspect of the invention, this object is solved through a radial compressor stage according to clause 16. Accordingly, multiple recesses are introduced into the outer surface of at least one impeller blade which are bounded on the suction side and also on the pressure side by rims, wherein the rims of the recesses form sealing contours of the respective impeller blade towards the stator. By way of this, too, an improved sealing effect in the region of the outer surfaces of the impeller blades with respect to the stator can also be ensured on the one hand while there is a reduced risk of damaging during the rubbing of the outer surfaces at the stator.
    Preferentially, the recesses introduced into the outer surface of the respective impeller blade are formed as bores which have different dimensions. This embodiment is particularly simple. By way of bores with different dimensions, natural frequencies of the impeller blades can be adjusted while such bores, furthermore, can be utilised for balancing the radial compressor impeller.
    Preferred further developments of the invention are obtained from the subclauses and the following description. Exemplary embodiments of the invention are explained in more detail with the help of the drawing without being restricted to this. It shows:
    Fig. 1: a detail of a radial compressor stage according to the invention according to a first aspect of the invention in meridional section;
    Fig. 2: a view in section direction A-A of Fig. 1;
    Fig. 3: a view in viewing direction B of Fig. 1;
    Fig. 4: an alternative view in viewing direction B of Fig. 1;
    Fig. 5: an alternative view in section direction A-A of Fig. 1;
    Fig. 6: a further alternative view in section direction A-A of Fig. 1;
    Fig. 7: a further alternative view in section direction A-A of Fig. 1;
    Fig. 8: a detail of Fig. 1;
    Fig. 9: a perspective view of an impeller blade according to an alternative configuration of the invention; and
    Fig. 10: a perspective view of an impeller blade for a radial compressor stage according to a second aspect of the invention.
    The present invention relates to a radial compressor with at least one radial compressor stage. Fig. 1 shows a detail of a radial compressor stage according to the invention in meridional section according to a first aspect of the invention.
    The or each radial compressor stage of a radial compressor comprises an impeller 10 with multiple impeller blades 12 on the rotor side arranged in a flow channel 11 of the respective compressor stage. The impeller 10 rotates relative to a stator 13. The stator 13 can be a housing or a stator ring or the like.
    The flow channel 11 of the respective compressor stage is bounded by a hub contour 14 on the rotor side and a stator contour 15. Each impeller blade 12 comprises a flow inlet edge 16 and a flow outlet edge 17.
    According to the exemplary embodiment of Figs. 1 and 2, the flow inlet edge 16 is defined by a rounded-off areal contour. The flow outlet edge 17 by contrast is defined according to Figs. 1 and 2 by a flat, not rounded-off, areal contour.
    Between the flow inlet edge 16 and the flow outlet edge 17 of each impeller blade 12 a pressure side 18, a suction side 19 and radially outside on the impeller blade 12, an outer surface 20 of the respective impeller blade 12 facing the stator 13 extend.
    According to Fig. 1, a diffuser on the stator side with fixed guide blades 21 is positioned in the flow channel 11 seen in flow direction downstream of the impeller blades 12 of the impeller 10. The diffuser is not part of the radial compressor stage. Such a diffuser can also be omitted.
    At least one groove 22 is introduced into the outer surface 20 facing the stator 13 of at least one impeller blade 12, preferentially of each impeller blade 12, of a radial compressor impeller 10.
    In the exemplary embodiments of Figs. 1 to 8, a single groove is introduced into the outer surface 20 of the respective impeller blade 12 which extends between the flow inlet 16 and the flow outlet edge 17, and which is bounded both on the pressure side 18 and also on the suction side 19 by a longitudinal web 23 and 24 respectively extending between the flow inlet edge 16 and the flow outlet edge 17.
    Each of the longitudinal webs 23, 24 forms a sealing tip of the respective impeller 10 towards the stator 13 of the radial compressor stage.
    In the version of Fig. 3, the respective groove 22, which is formed on the outer surface 20 of an impeller blade 12, is closed adjacent to the flow inlet edge 16. In the alternative of Fig. 4 by contrast, the respective groove 22 is formed open adjacent to the flow inlet edge 16 of the respective impeller blade 12, wherein said groove 22 via a recess 25 in the longitudinal web 23 on the suction side or pressure side opens into the region of the suction side 19 of the respective impeller blade 12.
    The version of Fig. 4 can be produced more easily by milling than the version of Fig. 3. For aerodynamic reasons however the version of Fig. 3 is preferred. In both versions of Figs. 3 and 4, the respective groove 22 is designed open adjacent to the flow outlet edge 17 which is not shown.
    As is evident from Fig. 2, the groove 22 introduced into the outer surface 20 of the respective impeller blade 12 has a V-shaped cross section and a rounded-off or U-shaped groove base 26, wherein lateral legs 27 of the longitudinal webs 23, 24, which bound the groove 22 that is V-shaped in cross section, diverge towards the outside or in the direction of the outer surface 20 of the respective impeller blade 12. Preferentially, each of the longitudinal webs 23, 24 formed on the outer surface 20 of each impeller blade 12 has a constant thickness on its outer section in the course between the flow inlet edge 16 and the flow outlet edge 17.
    The contouring of the groove 22 introduced into the outer surface 20 of the respective impeller blade 12 shown in Fig. 2 is preferred but need not be mandatorily embodied thus. Accordingly, Figs. 5 and 7 show versions in which merely one of the longitudinal webs 23, 24 diverges in the direction of the outer surface 20 of the respective impeller blade 12, namely in Fig. 5 the web 24 on the pressure side 18 and in Fig. 7 the web 23 on the suction side 19, whereas the respective other longitudinal web towards the outside in the direction of the outer surface 20 of the respective impeller blade 12 has a constant thickness.
    Fig. 6 shows a version, in which the web 23 on the suction side 19 is designed shortened towards the outside in the direction of the outer surface 20 of the respective impeller blade 12 relative to the web 24 on the pressure side 18.
    According to a first version of the invention, the grooves 22 of all impeller blades 12 of a radial compressor impeller 10 have identical groove depths. In contrast with this it is also possible however to equip a groove 22 of at least one impeller blade 12 of a radial compressor impeller 10 relative to the grooves 22 of the other impeller blades 12 of the radial compressor wheel 10 with a different groove depth, as a result of which the natural frequencies of the impeller blades 12 can be influenced so that optimal operating behaviour of the radial compressor impeller 10 and thus of the radial compressor stage are ensured.
    The groove depth of the respective groove 22 extending between the flow inlet edge 16 and the flow outlet edge 17 can be constant, or, as shown in Fig. 8, variable along its extension between the flow inlet edge 16 and the flow outlet edge 17. Accordingly, the groove depth in Fig. 8 of the respective groove 22 adjacent to the flow inlet edge 16 and adjacent to the flow outlet edge 17 is deeper in each case than in a middle section of the same. The groove depth accordingly preferentially varies continuously seen in this extension direction, i.e. without steps or the like.
    Fig. 9 shows a version of the first aspect of the invention, in which in the outer surface 20 of the respective impeller blade 12 multiple grooves 22 are introduced, which are positioned between the flow inlet edge 16 and the flow outlet edge 17 one behind the other and transverse webs 28 are separated from one another. The transverse webs 28 extend between the suction side 19 and the pressure side 18 of the respective impeller blade 12, i.e. transversely to the longitudinal webs 23 and 24 extending between the flow inlet edge 16 and the flow outlet edge 17.
    In Fig. 9, a front groove 22 is closed at the front adjacent to the flow inlet edge 16 and closed at the back. A rear groove 22 is closed at the back adjacent to the flow outlet edge 17 and closed at the front. Between the front groove 22 and the rear groove 22, two further grooves 22 are positioned in Fig. 9, which are likewise closed at the front and the back. Accordingly, each of the grooves is closed and at least bounded by the longitudinal webs 23 and 24 as well as by the transverse webs 28. The number of the longitudinal webs can be adapted to the respective requirements of the impeller for the sake of optimising the aerodynamic losses and the mechanical integrity.
    The present invention proposes a radial compressor stage with an impeller 10, which in the region of the outer surfaces 20 of the impeller blades 12 of the same is designed in such a manner that on the one hand an optimal sealing effect and on the other hand an optimal rubbing protection with optimal aerodynamic contours is provided in the region of the suction side 19 and of the pressure side 18.
    To this end, at least one groove 22 each in the form of a central channel is introduced in the exemplary embodiments of Figs. 1 to 9 into the outer surfaces 20 of the impeller blades 12 of the radial compressor impeller 10, wherein both in the region of the pressure side 18 and also in the region of the suction side 19 the grooves 22 are bounded by longitudinal webs 23, 24, so that accordingly pressure side 18 and suction side 19 have optimal aerodynamic characteristics in the region of the outer surfaces 20.
    The depth and width of the grooves 22 is adjusted thus in order to provide a good sealing effect on the one hand a good rubbing protection on the other hand.
    As explained above, the grooves 22 of the impeller blades 12 of a radial compressor impeller 10 can have different depths, in order to optimally adjust the impeller blade natural frequencies or in order to balance the radial compressor impeller 10.
    Fig. 10 shows a detail of an impeller blade 12 of a radial compressor stage according to the invention according to a second aspect of the invention, with which the advantages discussed above can likewise be achieved. In Fig. 10, no channel-like grooves are introduced into the outer surfaces 20 of the impeller blades 12 facing the stator 13 but rather multiple recesses 29 each, which are bounded by rims 30 both on the suction side 19 and also on the pressure side 18, wherein the rims 30 of the recesses 29 form sealing contours of the respective impeller blade 12 towards the stator 13. The recesses 29 introduced into the outer surface 20 of the respective impeller blade 12 in this case are preferentially formed as bores which have a circular cross section and on their circumference are surrounded by rims 30 on ah sides. Accordingly, the bores introduced into the outer surface 20 of the respective impeller blade 12 preferentially have different dimensions, namely different bore diameters and/or different bore depths.
    Clauses 1. A radial compressor stage for a radial compressor, wherein the radial compressor stage comprises an impeller (10) rotating relative to a stator (13) with multiple impeller blades (12) on the rotor side, wherein each impeller blade (12) comprises a flow inlet edge (16), a flow outlet edge (17) and a suction side (19) extending between the flow inlet edge (16) and the flow outlet edge (17), pressure side (18) and outer surface (20) facing the stator (13) characterized in that in the outer surface (20) of at least one impeller blade (12) at least one groove (22) is introduced which is bounded by a longitudinal web (23, 24) both on the suction side (19) and also on the pressure side (18), wherein each of the longitudinal webs (23, 24) forms a sealing tip of the respective impeller blade (12) towards the stator (13). 2. The radial compressor stage according to clause 1, characterized in that in the outer surface (20) of the respective impeller blade (12) a single groove (22) is introduced which extends between the flow inlet edge (16) and the flow outlet edge (17). 3. The radial compressor stage according to clause 2, characterized in that the respective groove (22) adjacent to the flow inlet edge (16) is closed. 4. The radial compressor stage according to clause 2, characterized in that the respective groove (22) adjacent to the flow inlet edge (16) is open. 5. The radial compressor stage according to clause 4, characterized in that the respective groove (22) adjacent to the flow inlet edge (16) by way of a recess (25) in the web (23) on the suction side opens into the region of the suction side (19) of the respective impeller blade (12). 6. The radial compressor stage according to any one of the clauses 2 to 5, characterized in that the respective groove (22) adjacent to the flow outlet edge (17) is open. 7. The radial compressor stage according to clause 1, characterized in that into the outer surface (20) of the respective impeller blade (12) multiple grooves (22) are introduced which are positioned one behind the other between the flow inlet edge (16) and the flow outlet edge (17) and are separated from one another by at least one transverse web (28). 8. The radial compressor stage according to clause 7, characterized in that the or each transverse web (28) extends between the suction side (19) and the pressure side (18) of the respective impeller blade (12). 9. The radial compressor stage according to clause 7 or 8, characterized in that a front groove (22) is closed at the front adjacent to the flow inlet edge (16) and closed at the back, and in that a rear groove (22) is closed at the back adjacent to the flow outlet edge (17) and closed at the front. 10. The radial compressor stage according to any one of the clauses 1 to 9, characterized in that the respective groove (22) has a V-shaped cross section and a U-shaped or rounded-off groove base (26). 11. The radial compressor stage according to any one of the clauses 1 to 10, characterized in that each of the longitudinal webs (23, 24) formed on the outer surface (20) of the respective impeller blade (12) has a constant thickness on its outer section. 12. The radial compressor stage according to any one of the clauses 1 to 11, characterized in that each of the longitudinal webs (23, 24) formed on the outer surface (20) of an impeller blade (12) extends between the flow inlet edge (16) and the flow outlet edge (17) of the impeller blade (12). 13. The radial compressor stage according to any one of the clauses 1 to 12, characterized in that the grooves (22) of all impeller blades (12) of the respective impeller (10) have identical groove depths. 14. The radial compressor stage according to any one of the clauses 1 to 12, characterized in that a groove (22) of at least one impeller blade of the respective impeller (10) has a different groove depth with respect to the grooves (22) of the other impeller blades of the respective impeller (10). 15. The radial compressor stage according to clause 13 or 14, characterized in that the groove depths between the flow inlet edge (16) and the flow outlet edge (17) of the respective impeller blade (12) vary. 16. The radial compressor stage for a radial compressor, wherein the radial compressor stage comprises an impeller (10) which rotates relative to a stator (13) with multiple impeller blades (12) on the rotor side, wherein each impeller blade (12) comprises a flow inlet edge (16), a flow outlet edge (17) and a suction side (19) extending between the flow inlet edge (16) and the flow outlet edge (17), pressure side (18) and outer surface (20) facing the stator (13), characterized in that into the outer surface (20) of at least one impeller blade (12) multiple recesses (29) are introduced which are bounded by rims both on the suction side (19) and also on the pressure side (18), wherein the rims (30) of the recesses (29) form sealing contours of the respective impeller blade (12) towards the stator (13). 17. The radial compressor stage according to clause 16, characterized in that the recesses (29) introduced into the outer surface (20) of the respective impeller blade (12) are formed as bores. 18. The radial compressor stage according to clause 17, characterized in that the bores have a circular cross section and on their circumference are surrounded by the rims (30) on all sides. 19. The radial compressor stage according to clause 17 or 18, characterized in that the bores introduced into the outer surface (20) of the respective impeller blade (12) have different dimensions.
    权利要求:
    Claims (19)
    [1]
    A radial compressor step for a radial compressor, wherein the radial compressor step comprises a rotor (10) rotating with respect to a stator (13) with a plurality of rotor blades (12) on the rotor side, wherein each rotor blade (12) has a flow entry side (16), has a flow exit side (17) and a suction side (19) extending between flow entry side (16) and the flow exit side (17), pressure side (18) and facing surface of the stator (13), characterized in that in the outer surface (20) of at least one rotor blade (12) is provided with at least one groove (22) bounded on both the suction side (19) and the pressure side (18) by a longitudinal edge (23, 24), each from the longitudinal edges (23, 24) forms a sealing point from the relevant rotor blade (12) to the stator (13).
    [2]
    Radial compressor step as claimed in claim 1, characterized in that a single groove (22) is arranged in the outer surface (20) of the relevant rotor blade (12) which extends between the flow entry side (16) and the flow exit side (17).
    [3]
    Radial compressor step as claimed in claim 2, characterized in that the relevant groove (22) is closed near the flow entrance side (16).
    [4]
    Radial compressor step as claimed in claim 2, characterized in that the relevant groove (22) is open near the flow entrance side (16).
    [5]
    Radial compressor step according to claim 4, characterized in that the respective groove (22) near the flow entry side (16) through a recess (25) in the edge (23) on the suction side in the region of the suction side (19) of the corresponding rotor blade (12).
    [6]
    Radial compressor step according to one of claims 1 to 5, characterized in that the respective groove (22) is open near the flow exit side (17).
    [7]
    Radial compressor step as claimed in claim 1, characterized in that a plurality of grooves (22) are arranged in the outer surface (20) of the relevant rotor blade (12) which are positioned one behind the other on the flow entry side (16) and the flow exit side (17) and are separated from each other at least by a transverse edge (28).
    [8]
    Radial compressor step according to claim 7, characterized in that each transverse edge (28) extends between the suction side (19) and the pressure side (18) of the relevant rotor blade (12).
    [9]
    Radial compressor step as claimed in claim 7 or 8, characterized in that a front groove (22) is closed at the front near the flow entrance side (16) and closed at the rear, and that a rear groove (22) at the rear the flow exit side (17) is closed and is closed at the front.
    [10]
    Radial compressor step as claimed in any of the claims 1-9, characterized in that the respective groove (22) has a V-shaped cross-section and a U-shaped or rounded growth bottom (26).
    [11]
    Radial compressor step as claimed in any one of claims 1-10, characterized in that each longitudinal edge (23, 24) formed on the outer surface (20) of the respective rotor blade (12) has a constant thickness on the outer section.
    [12]
    Radial compressor step according to one of claims 1 to 11, characterized in that each longitudinal edge (23, 24) formed on the outer surface (20) of a rotor blade (12) extends between the flow entry side (16) and the flow exit side (17). ) of the rotor blade (12).
    [13]
    Radial compressor step according to one of claims 1 to 12, characterized in that the grooves (22) of all rotor blades (12) of the relevant rotor (10) have identical groove depth.
    [14]
    A radial compressor step as claimed in any one of claims 1 to 12, characterized in that a groove (22) comprises at least one rotor blade of the relevant rotor (10) relative to the grooves (22) of the other rotor blades of the relevant rotor ( 10) has a different groove depth.
    [15]
    Radial compressor step according to claim 13 or 14, characterized in that the groove depths change between the flow entry side (16) and the flow exit side (17) of the relevant rotor blade (12).
    [16]
    A radial compressor step for a radial compressor, the compressor step comprising a rotor (10) rotating with respect to a stator (13) with a plurality of rotor blades (12) on the rotor side, each rotor blade (12) having a flow entry side (16), has a flow exit side (17) and a suction side (19) extending between the flow entry side (16) and the flow exit side (17), the pressure side (18) and the outer surface (20) facing the stator, characterized in that in the outer surface (20 ) of at least one rotor blade (12) a plurality of recesses (29) are provided which are bounded by edges on both the suction side (19) and on the pressure side (18), the edges (30) of the recesses (29) sealing contours from the relevant rotor blade (12) to the stator (13).
    [17]
    Radial compressor step according to claim 16, characterized in that the recesses (29) arranged in the outer surface (20) of the relevant rotor blade (20) are formed as bores.
    [18]
    Radial compressor step as claimed in claim 17, characterized in that the bores have a circular cross-section and are surrounded on all sides by edges (30).
    [19]
    Radial compressor step according to claim 17 or 18, characterized in that the bores provided in the outer surface (20) of the relevant rotor blade (12) have different dimensions.
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    法律状态:
    2019-02-27| HC| Change of name(s) of proprietor(s)|Owner name: MAN ENERGY SOLUTIONS SE; DE Free format text: DETAILS ASSIGNMENT: CHANGE OF OWNER(S), CHANGE OF OWNER(S) NAME; FORMER OWNER NAME: MAN DIESEL & TURBO SE Effective date: 20181221 |
    2021-08-04| MM| Lapsed because of non-payment of the annual fee|Effective date: 20210101 |
    优先权:
    申请号 | 申请日 | 专利标题
    DE102013020826.2A|DE102013020826A1|2013-12-17|2013-12-17|Radial compressor stage|
    DE102013020826|2013-12-17|
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